INCLE-3600C Inline Conveyorized Aqueous Cleaner

INCLE-3600C Inline Conveyorized Aqueous Cleaner

Part Number: INCLE-3600C Pdf file Data Sheet

In order to do a serious level of board cleaning you will need that the water used for cleaning be completely de-ionizes , called DI water. also that the machine do all functions using DI water during the cleaning process, DI water for rinse, and final rinse. The INCLE-3600 Inline Conveyorized Aqueous Cleaner system, precisely provide al these functions; DI water for cleaning, DI water for Isolation rinse, and final rinse, and drying section, Upper and Lower Re-circulating Bar Sprayers, impact all four sides of the circuit board, Heated Water during the Wash and during the rinse. This machine can be used for chemical cleaning. The pressure, temperature, and conveyor speed; all can be easily controlled from the touch Screen
Pricing Information
Qty:

Unit Price:
$73,600.00

Total: $73,600.00

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Control System

Auto Start / Stop
with photo sensor
  • 12” LCD Touch Screen and Siemens PLC control system.
  • Password controlled access for screens programming.
  • Alarm Package included in software.
  • The touch screen displays alarms when it is out of tolerance and activate audible alarm.
  • Light Tower.

  • Main Features

    LOAD

    • Emergency Stop Button.
    • Personnel Grounding Socket
    • Loading sensor to check boards in and turn on pump aromatically
    • SUS mesh belt for conveyor

    Spray Bars

    • Easily Accessible
    • Immersion Heaters and Catch Screens
    • (Shown with Front Panel Removed)

    WASH STAGE

    • 2 Incoloy 12 kW Immersion Heaters mounted on accessible front bulkhead
    • Over Temperature Protection
    • Redundant low liquid level protection
    • Automatic Fill with Level Control
    • Independent Gate Valves Spray Pressure Control for upper and lower spray bars
    • Rear pressure gauges next to spray control valves for upper and lower spray bars
    • Stainless Steel High Pressure Plumbing
    • Removable Low Loss Pump Intake Screen Strainer (60 Mesh - .01”)
    • Easy Access Catch Screen
    • Removable Access Ports for Tank cleaning
    • Transparent interior slide panel lid and exterior access tempered glass window for in-process inspection.
    • Independent Tank Drain Valve
    • Equipped with 1 pieces 10H.P. Centrifugal Stainless Steel Pump

    ISOLATION RINSE STAGE

    • Prevents liquid drag out from wash to rinse tank
    • One adjustable upper and lower air knife tube
    • Increases liquid penetration under components
    • One each upper and lower Air Knife Tubes with adjustable rotation
    • 2 Spray Bars
    • Outside water supply controlled and monitored by valve and flow meter with direct flow to drain

    RECIRCULATING RINSE STAGE

    • 2 Incoloy 12 kW Immersion Heaters mounted on accessible front bulkhead
    • Over temperature Protection
    • Redundant low liquid level protection
    • Automatic Fill with Level Control
    • 1 Spray Module totaling
    • Independent Gate Valve Spray Pressure Controls for upper and lower spray bars
    • Rear pressure gauges next to spray control valves for upper and lower spray bars
    • High Performance 7.5 H.P. Centrifugal Stainless Steel Pump
    • Stainless Steel High Pressure PlumbingRemovable Low Loss Pump Intake Screen Strainer (60 Mesh - .01”)
    • Easy Access Catch Screen
    • Removable Access Ports for Tank Cleaning
    • Transparent Interior slide panel lid and exterior access tempered glass window for in process inspection
    • Independent Tank Drain Valve
    • Direct to drain or cascade

    FINAL RINSE STAGE

    • Water pressure determined by incoming water supply
    • Nozzle Spray is controlled and monitored by valve and flow meter
    • Drag Out Air Knife removes and flushes rinse water
    • Removable Access Ports for Tank Cleaning
    • Transparent Interior slide panel lid and exterior access tempered glass window for in-process inspection
    • Easy access catch screen

    DRYER STAGE

    • 2 Air Knife Modules each with 2 Upper and 1 Lower Air Knives
    • 2 each High Performance 10 HP Turbine Air Blowers
    • Exterior Tempered Glass Window for In-process Inspection
    • Insulated Blower and Air Knife compartments for lower decibel operation
    • Custom Designed Stripping Air Knives for High Efficiency drying
    • Height & Angle Adjustable Upper Air Knives
    • Angle Adjustable Lower Air Knives
    • Reusable polypro Air Knife Filters

    UNLOAD

    • Emergency Stop Button
    • Insulated Silencing Shroud
    • Personnel Grounding Strap Socket

    EXHAUST

    • Concealed Integral Ducting
    • Dual 10” External Exhaust Ports with Dampers
    • Reclamation Exhaust System with Coalescing Screen for the lowest chemistry loss is the industry

    CONVEYOR

    • Full 23.6” Process Width
    • Conveyor rail cutouts at spray bar and air knife locations
    • Stainless Steel (302), .5 pitch/ .072-inch diameter wire belt (standard)
    • Upper Stainless Steel (302), .375 pitch/ .072-inch diameter wire belt (optional)
    • Conveyor is grounded for ESD Protection
    • Return Conveyor Belt routed outside of rinse and wash modules
    • Uni-Drive Top & Bottom Belts (Single Drive Motor)
    • Standard 3” product clearance

    specs

    Electrical 380 VAC 3P 50HZ
    Exhaust Required 1800 CFM @ 1.5" SP Per Stack ( 2 stacks)
    Product Clearance 3.0”
    Length 3600mm
    Weight 1,700 kgs. Approx.
    Belt Height 35 -36” (adj.)
    Width 2060mm
    Conveyor Height 940mm±20mm
    Height 1750mm—1800mm
    Available Options for INCLE-3600
    Item Function and Application USD
    Dual Belt To add top mesh belt conveyor , top belt press the PCBA to bottom mesh belt, to reduce the offset during transportation. Normally used for light PCBA only $ 4,000.00
    Resistivity Meter To check the input DI water’s quality, can read to Touch screen and monitor. Usually resistivity meter has been installed in DI generator. So depend on customer’s choice for this application. $ 350.00
    Air Knife Heater With Ss Plenum Assembly For some board need better drying $ 1,800.00
    Drip Tray A tray under machine, to protect ESD floor $ 1,000.00
    Automatic Sump Pump W Tank Used only when drain port is far away from machine, and add this option to suck the water from tank and drain. $ 1,000.00
    Inline Water Heater Tank with Pump For final Rinse water, if customer’s DI generator didn’t provide good pressure, then we will use a tank to collect these DI water first and heat it up, then supply to machine with extra pump to make sure the pressure to final rinse. $ 1,500.00
    Machine detail specification
    General
    Machine Type INCLE-3600
    Machine Length 3600mm
    Machine Width 2060mm
    Machine Height 1750mm—1800mm
    Machine Weight 1700kg
    Electrical 3phase 380VAC
    General Power 78KW
    Consumption Power 20KW---50KW
    Exhaust Each:2000 CBM/H
    Water Input 8—20 L/MIN
    Di System Required
    Income Connector 1”
    Drain Connector 2”
    Flow 30 L/MIN
    Di Water Quality 2--18 Mega Ohm
    Conveyor System
    Conveyor Width 600mm
    Conveyor Type Stainless steel mesh belt
    Conveyor Height 940mm±20mm
    Conveyor Speed 200mm--600mm
    Conveyor Direction L to R
    Wash
    Wash Length 610mm
    Spray Bars Upper 4 tubes, bottom 4 tubes
    Heater Power 24kw
    Pump 10hp
    Cleaning Media DI water
    Cleaning Media Capacity 220L
    Cleaning Temperature 40—80 c degree
    Isolation Rinse Stage
    Isolation Length 305mm
    Spray Bars Upper 1 tube, bottom 1 tube
    Air Knife Upper 1 tubes, bottom 1 tubes
    Recirculating Rinse
    Rinse Length 305mm
    Spray Bars Upper 2 tubes, bottom 2 tubes
    Heater Power 18kw
    Pump 7.5hp
    Cleaning Media DI
    Cleaning Media Capacity 188 L
    Cleaning Temperature 40—80 c degree
    Final Rinse
    Final Length 305mm
    Spray Bars Upper 1 tube, bottom 1 tube
    Heater Power Share with rinse tank
    Cleaning Media DI
    Dryer Stage
    Dryer Stage Length 996mm
    Air Knife 4 upper air knifes, 2 bottom air knifes
    Air Blower 10 HP 2sets