S-400 Super Lead-free Wave Solder

Part #: S-400
Lead Time: 4 weeks
When you buy this machine, you receive a certified in your email
Touchscreen controlled Lead free-wave solder with titanium finger conveyor/stepper controlled spray fluxer. Three hot air preheating zones and pure titanium solder pot with automatic movement
PRODUCT PRICING
Price: $28,950.00

S-400 Super Lead-free Wave Solder
This lead-free wave solder machine includes a titanium fingers conveyor resistant to high temperatures. The solder pot is also made of titanium. Cast iron heater for the solder pot, mounted outside of the solder pot. This new assembly design prolongs the life of the solder pot
  • The one-week timer allows the operator to edit his work schedule for this wave solder machine weekly. The machine can turn on automatically to melt the solder before operator comes to work. This can save about 1.5 hours of work everyday
  • Automatic Flux System using two sensors
  • Dual wave solder. Both wave heights are controlled by transducer via touch screen. Changing the wave height via adjusting the frequency of power
Items S-400
PCB width 1.18-15.75in
Pot Volume 859.8 lbs
Running/General power 13KW/35KW
Machine Dimension 165.35(L)*57.09(W)*66.93(H)
Net Weight 2,645.55
Controlling System Touchscreen controlled
Conveyor Motor 3Ph 220V, 90W
Conveyor Speed 7.87in-70.87/Min
Flux Volume Automatic flux feeding
Alcohol Volume 4.5 L
PCB Direction Left to Right
Spray drive Servo motor drive
Sprayer ST-6 made in Japan
Preheat power 4kw/zone
Solder Pot Material Ti
Solder Pot Heater Cast Iron Heaters
Solder Pot Power 1.2KW*10PCS
Wave Number Dual Waves
Wave Type Turbulent first wave, Lambda second wave
Time for Solder Melt 60 minutes
End conveyor up/down Automatically
Solder Pot In/Out Automatically
Finger Cleaning Pump 1Ph 220V 10W
Conveyor Type Ti finger hook fingers mixed L fingers
Solder Angle 3-6°
Air Supply 3-5BAR
Power Supply 3PH 220V 60HZ OR 3PH 380V 50HZ OR 3PH 440V 60HZ
Preheat zones 3 hot air convection zones

Main Features:

  • A new streamline design replaces a conventional right-angled exterior. And the design is based on mechanical aesthetics and practicability, making the maintenance an easy job.
  • PLC controller, PC and on-line UPS form a stable, safe and efficient controlling system. Optional with Touchscreen and PLC for controlling system.
  • The software has the functions like PCB counting, temperature setting and editing, PCB parameter menu, and profile testing, alarms and muti-languages conversion. In the meanwhile, the software has make a lots effect about the safety issues just like wave motor running safe temperature etc.
  • The one-week timer will provide a amazing function for customer. The operator can edit his work schedule for this wave solder machine weekly. And the machine can turn on automatically to melt the solder before operator come to work. When it’s time to work, the solder has been melt and everything is ready. It will save about 1.5 hours for customer everyday.
  • The specially designed guiding rail reduce the deformation caused by heat; After two years working you only need to change the copper bars instead of change the whole conveyor rails.
  • Sprayer droved by stepper motor , the speed can be set on PC. The moving and stopping time will be set in a more precious way.
  • The sprayer is made in Japan, it provides perfect atomization performance of the flux.
  • Adding flux automatically, there are two sensors on the flux tank. When flux is lower than limit, it will switch on the pump to feed flux in automatically. Operator just needs to put the whole barrel flux into the flux tank while the sucking tube is in the barrel.
  • Forced air convection preheat zone control by temperature controller in PID model. The preheat zone will provide enough uniform heat for the PCB.
  • 3 individual bottom hot air zone and third upper hot air zone optional, this configuration will provide the greatest preheating effect for soldering.
  • Adopt cast iron heater for the solder pot, it’s mounted outside of the solder pot. This new assembling way will prolong the life of the solder pot.
  • Dual wave solder. Both wave heights are controlled by transducer. Changing the wave height via adjusting the frequency of power.
  • Solder pot is made of 3mm thickness Ti material. Long life warranty.
  • High quality B&M wave motor which made in Italian, small noise and more stable.
  • Solder pot can lifted up and down, moved in and out automatically. It’s very easy for the operator to change solder pot switching between leaded and lead-free.

The Stencils Unlimited way - Prototype SMT Stencils. Click to zoom

Machine Schematics

Dimensions that will fit in tight spaces and still help you get the best productivity

In-loading System

Can connect with the insertion conveyor directly. It has a sensor at the bottom for counting and spray fluxer on/off.
The Stencils Unlimited way - Prototype SMT Stencils. Click to zoom
The Stencils Unlimited way - Prototype SMT Stencils. Click to zoom

Spray Fluxer

An air supply allows the spray fluxing system to work with air flow pressure. The flow pressure is adjustable by pressure parameters and at each meter there are recommended setting parameters for operator's reference.

Solder Pot

The solder pot is 3mm thickness pure titanium made. It can be moved in/out and up/down automatically. Really easy to swap between leaded and lead-free. The Italy-made wave motor will keep the wave stable and assure long lifetime
The Stencils Unlimited way - Prototype SMT Stencils. Click to zoom
The Stencils Unlimited way - Prototype SMT Stencils. Click to zoom

Automatic Flux System

The pump will work to keep the upper tank always full. This way the flux will flow to sprayer at a stable gravity pressure, keeping stable performance of fluxing. Meanwhile, the operator only needs to put a barrel of flux into the flux tank, saving a lot of time and labor to add flux frequently

Touchscreen Interface

The touchscreen interface allows you to save more than 50 groups of parameters including temperatures, speed and alarm.
The Stencils Unlimited way - Prototype SMT Stencils. Click to zoom