INCLE-3600C Inline Conveyorized Aqueous Cleaner

INCLE-3600C Inline Conveyorized Aqueous Cleaner

Part #: INCLE-3600C
Data Sheet: Download PDF File
In order to do a serious level of board cleaning you will need that the water used for cleaning be completely de-ionizes , called DI water. also that the machine do all functions using DI water during the cleaning process, DI water for rinse, and final rinse. The INCLE-3600C Inline Conveyorized Aqueous Cleaner system, precisely provide al these functions; DI water for cleaning, DI water for Isolation rinse, and final rinse, and drying section, Upper and Lower Re-circulating Bar Sprayers, impact all four sides of the circuit board, Heated Water during the Wash and during the rinse. This machine can be used for chemical cleaning. The pressure, temperature, and conveyor speed; all can be easily controlled from the touch Screen

SPECIFICATIONS

ELECTRICAL: 380 VAC 3P 50HZ
EXHAUST REQUIRED: 1800 CFM @ 1.5" SP Per Stack ( 2 stacks)
WATER INPUT: 4.5 – 7.5 GPM depending on options and configuration
PRODUCT CLEARANCE: 3.0”
LENGTH: 3600mm
WEIGHT: 1,700 kgs. Approx.
BELT HEIGHT: 35 -36” (adj.)
WIDTH: 2060mm
CONVEYOR HEIGHT: 940mm±20mm
HEIGHT: 1750mm—1800mm

Available Options for INCLE-3600C

Item Function and application USD
Dual Belt To add top mesh belt conveyor , top belt press the PCBA to bottom mesh belt, to reduce the offset during transportation. Normally used for light PCBA only $ 4,000.00
Resistivity Meter To check the input DI water’s quality, can read to Touch screen and monitor. Usually resistivity meter has been installed in DI generator. So depend on customer’s choice for this application. $ 350.00
Air Knife Heater with SS Plenum Assembly For some board need better drying $ 1,800.00
Drip Tray A tray under machine, to protect ESD floor $ 1,000.00
Automatic Sump Pump w/Tank Used only when drain port is far away from machine, and add this option to suck the water from tank and drain. $ 1,000.00
Inline Water Heater tank with pump For final Rinse water, if customer’s DI generator didn’t provide good pressure, then we will use a tank to collect these DI water first and heat it up, then supply to machine with extra pump to make sure the pressure to final rinse. $ 1,500.00

Machine detail specification

GENERAL
MACHINE TYPE INCLE-3600C
MACHINE LENGTH 3600mm
MACHINE WIDTH 2060mm
MACHINE HEIGHT 1750mm—1800mm
MACHINE WEIGHT 1700kg
ELECTRICAL 3phase 380VAC
GENERAL POWER 78KW
CONSUMPTION POWER 20KW---50KW
EXHAUST Each:2000 CBM/H
WATER INPUT 8—20 L/MIN
DI SYSTEM REQUIRED
INCOME CONNECTOR 1”
DRAIN CONNECTOR 2”
FLOW 30 L/MIN
DI WATER QUALITY 2--18 Mega Ohm
CONVEYOR SYSTEM
CONVEYOR WIDTH 600mm
CONVEYOR TYPE Stainless steel mesh belt
CONVEYOR HEIGHT 940mm±20mm
CONVEYOR SPEED 200mm--600mm
CONVEYOR DIRECTION L to R
WASH
WASH LENGTH 610mm
SPRAY BARS Upper 4 tubes, bottom 4 tubes
HEATER POWER 24kw
PUMP 10hp
CLEANING MEDIA DI water
CLEANING MEDIA CAPACITY 220L
CLEANING TEMPERATURE 40—80 c degree
ISOLATION RINSE STAGE
ISOLATION LENGTH 305mm
SPRAY BARS Upper 1 tube, bottom 1 tube
AIR KNIFE Upper 1 tubes, bottom 1 tubes
RECIRCULATING RINSE
RINSE LENGTH 305mm
SPRAY BARS Upper 2 tubes, bottom 2 tubes
HEATER POWER 18kw
CLEANING MEDIA DI
CLEANING MEDIA CAPACITY 188 L
CLEANING TEMPERATURE 40—60 c degree
FINAL RINSE
FINAL LENGTH 305mm
SPRAY BARS Upper 1 tube, bottom 1 tube
HEATER POWER Share with rinse tank
CLEANING MEDIA DI
DRYER STAGE
DRYER STAGE LENGTH 996mm
AIR KNIFE 4 upper air knifes, 2 bottom air knifes
Air Blower 10 HP 2sets

In order to do a serious level of board cleaning you will need that the water used for cleaning be completely de-ionizes , called DI water. also that the machine do all functions using DI water during the cleaning process, DI water for rinse, and final rinse. The INCLE-3600C Inline Conveyorized Aqueous Cleaner system, precisely provide al these functions; DI water for cleaning, DI water for Isolation rinse, and final rinse, and drying section, Upper and Lower Re-circulating Bar Sprayers, impact all four sides of the circuit board, Heated Water during the Wash and during the rinse. This machine can be used for chemical cleaning. The pressure, temperature, and conveyor speed; all can be easily controlled from the touch Screen.

Control System

  • 12” LCD Touch Screen and Siemens PLC control system.
  • Password controlled access for screens programming.
  • Alarm Package included in software.
  • The touch screen displays alarms when it is out of tolerance and activate audible alarm.
  • Light Tower.
  • Auto Start / Stop with photo sensor.

STANDARD FEATURES in order of MODULE CONFIGURATION

LOAD
  • Emergency Stop Button.
  • Personnel Grounding Socket
  • Loading sensor to check boards in and turn on pump aromatically
  • SUS mesh belt for conveyor

WASH STAGE
  • 2 Incoloy 12 kW Immersion Heaters mounted on accessible front bulkhead
  • Over Temperature Protection
  • Redundant low liquid level protection
  • Automatic Fill with Level Control
  • Independent Gate Valves Spray Pressure Control for upper and lower spray bars
  • Rear pressure gauges next to spray control valves for upper and lower spray bars
  • Equipped with 1 pieces 10H.P. Centrifugal Stainless Steel Pump
  • Stainless Steel High Pressure Plumbing
  • Removable Low Loss Pump Intake Screen Strainer (60 Mesh - .01”)
  • Easy Access Catch Screen
  • Removable Access Ports for Tank cleaning
  • Transparent interior slide panel lid and exterior access tempered glass window for in-process inspection.
  • Independent Tank Drain Valve
Spray Bars

Easily Accessible
Immersion Heaters and Catch Screens
(Shown with Front Panel Removed)


ISOLATION RINSE STAGE
  • Prevents liquid drag out from wash to rinse tank
  • One adjustable upper and lower air knife tube
  • Increases liquid penetration under components
  • One each upper and lower Air Knife Tubes with adjustable rotation
  • 2 Spray Bars
  • Outside water supply controlled and monitored by valve and flow meter with direct flow to drain
RECIRCULATING RINSE STAGE
  • 2 Incoloy 12 kW Immersion Heaters mounted on accessible front bulkhead
  • Over temperature Protection
  • Redundant low liquid level protection
  • Automatic Fill with Level Control
  • 1 Spray Module totaling
  • Independent Gate Valve Spray Pressure Controls for upper and lower spray bars
  • Rear pressure gauges next to spray control valves for upper and lower spray bars
  • High Performance 7.5 H.P. Centrifugal Stainless Steel Pump
  • Stainless Steel High Pressure PlumbingRemovable Low Loss Pump Intake Screen Strainer (60 Mesh - .01”)
  • Easy Access Catch Screen
  • Removable Access Ports for Tank Cleaning
  • Transparent Interior slide panel lid and exterior access tempered glass window for in process inspection
  • Independent Tank Drain Valve
  • Direct to drain or cascade

FINAL RINSE STAGE

  • Water pressure determined by incoming water supply
  • Nozzle Spray is controlled and monitored by valve and flow meter
  • Drag Out Air Knife removes and flushes rinse water
  • Removable Access Ports for Tank Cleaning
  • Transparent Interior slide panel lid and exterior access tempered glass window for in-process inspection
  • Easy access catch screen

DRYER STAGE

  • θ 2 Air Knife Modules each with 2 Upper and 1 Lower Air Knives
  • θ 2 each High Performance 10 HP Turbine Air Blowers
  • θ Exterior Tempered Glass Window for In-process Inspection
  • θ Insulated Blower and Air Knife compartments for lower decibel operation
  • θ Custom Designed Stripping Air Knives for High Efficiency drying
  • θ Height & Angle Adjustable Upper Air Knives
  • θ Angle Adjustable Lower Air Knives
  • θ Reusable polypro Air Knife Filters

UNLOAD

  • θ Emergency Stop Button
  • θ Insulated Silencing Shroud
  • θ Personnel Grounding Strap Socket

CONVEYOR

  • Full 23.6” Process Width
  • Conveyor rail cutouts at spray bar and air knife locations
  • Stainless Steel (302), .5 pitch/ .072-inch diameter wire belt (standard)
  • Upper Stainless Steel (302), .375 pitch/ .072-inch diameter wire belt (optional)
  • Conveyor is grounded for ESD Protection
  • Return Conveyor Belt routed outside of rinse and wash modules
  • Uni-Drive Top & Bottom Belts (Single Drive Motor)
  • Standard 3” product clearance

EXHAUST

  • Concealed Integral Ducting
  • Dual 10” External Exhaust Ports with Dampers
  • Reclamation Exhaust System with Coalescing Screen for the lowest chemistry loss is the industry

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PRODUCT PRICING
Price:  $73,600.00