Compact In Line Selective Soldering Machine FLEX-400

Compact In Line Selective Soldering Machine FLEX-400

Part #: FLEX-400
Flex-400 is a compact inline selective soldering machine, designed with integrated spray fluxer & solder pot on the same X, Y, Z moving table. It is equipped with top preheat zone and in-line roller for conveyors connection, industrial PC, servo control system and smart software based on English Window 7 system, it’s the best choice for customer looking for flexibility . Handles boards up to 400 x 400 mm
Item FLEX-400
General
Operating power/Max power 2-5KW/8KW
Machine dimension 1400(L)*1450(W)*1700(H) mm
Net weight 700KGS
Power supply 1PH 220V 50HZ
Exhausting required 500-800M3/h
Robotic Platform
Axes of Motion X, Y, Z
Motion Control Closed Loop Servo
Position Accuracy + / - 0.05 mm
Frame Type Welded Steel
Conveyor
Inline SMEMA Auto Load Conveyor Standard
Conveying height 900±30 mm
Max conveying load 5 Kgs
PCB thickness 50 x 50mm
Minimum Board Size 50mm x 50mm
Maximum Board Size W400 mm x L400 mm
Edge Clearance 3 mm
Max top PCB component height 50 mm
Max bottom PCB component height 30 mm
Conveyor direction Left to right
Width adjustment Auto
Conveyor type Rollers
Solder Management
Standard Solder Stations 1
Solder Pot Capacity 15 kgs
Solder Temperature Control PID
Heat-Up Time 35 Minutes
Max Temperature 350 C
Solder Pot heater 3kw
Wave height close loop control standard
Solder Nozzles
MiniWave Nozzles Dia 2.0mm ----5mm
Customized nozzle Available
Nozzle Material Proprietary Alloy
Nitrogen (N2) Inertion Management
N2 heater standard equipped
N2 Temp PID Control Range 0 - 350 C
N2 Consumption per Nozzle 0.5-1.5m3/H
Required N2 Purity | Oxygen 99.998 %
Preheating
Preheating method Top IR preheating
Preheating Power 3 kw
Preheating temperature range Room temperature -240 ℃
Flux Management(Optional)
Spray Flux Nozzle 4mm - 10mm Coverage
Spray Flux Durability High Durability Stainless Steel
Flux Capacity 1L
Flux Tank Constant pressure tank
  • X,Y,Z aixs Panasonic AC servo-motor and driving system
  • Japan made quality flux sprayer
  • Top preheating system
  • 15KG Solder pot capacity with N2 heating device
  • Auto conveyor width adjustment
  • inline conveyor with SMEMA
  • Industrial PC & English Windows system
  • Max soldering area : 400x400mm for FLEX-400

Machine working process:

flex 400 working process A

PCB be moved into machine with conveying system, it will be stopped by stopper and clamped by side clamper cylinder, optional Fidicious camera will check two mark points, then XYZ table will move fluxer to do spray flux to programmed path, after that same XYZ table will move solder pot to do selective soldering for programmed path. During whole process, the top preheater can be on to help keep the PCB's temperature.

flex 400 working process B

Machine Features - Software

Software Gerber File

1. Combined many years selective soldering machine's using experience.

2. It can edit moving path base on PCB's picture. It can draw dot or line. Motion start & stop position, soldering speed, empty moving speed, different Z height, different wave height, wave stop speed etc, all these parameters can be set in program.


Software Production

3. At the production page, it will show in-time working position, fidicious camera, soldering process, and main parameters.


Software Parameters

4. Strong SPC function. It can stock all the information for the PCB, include PCB's brief explanation, flux type, fluxing nozzle, solder type, solder nozzle, fluxing path, soldering path & wave height, solder temperature, IR setting etc.

4. Strong SPC function. It can stock all the information for the PCB, include PCB's brief explanation, flux type, fluxing nozzle, solder type, solder nozzle, fluxing path, soldering path & wave height, solder temperature, IR setting etc.

4. Strong SPC function. It can stock all the information for the PCB, include PCB's brief explanation, flux type, fluxing nozzle, solder type, solder nozzle, fluxing path, soldering path & wave height, solder temperature, IR setting etc.

7. Optional with Toshiba camera for Fidicious point check, engineer can set after how many boards to auto check fidicious mark point once.

Software Login
Software Activity logs

Software logs
Software users

8. Log function. Can set 3 level different users. All logs will be saved and customer can check who use the machine and what happen.


Machine Features - Motion

Conveyor Servo Motors

Self designed cast aluminiim platfom ,with light weight than competitors, but better strongless.

X/Y/Z axis are equipped with HIWINTaiwan high-precision ball screws and linear guide rails, increasing the work accuracy up to + / - 0.05 mm

X/Y/Z Japan made Panasonic Servo motor and it's driving system .

Conveyor Platfom

Machine Features - Conveyor

Conveyor Ball Screw

Ball screw for auto width adjusting

Conveyor Ball Screw

SMEMA for in line conveyor system.

Roller conveyor runs smooth , with clamping device can make the edge clearance of PCB reach 3 mm and ensure positioning accuracy.

With side clamping system, when PCB arrive position, side clamping air cylinder will clamp the board. So to keep a good repeatbility.


Machine Features - Fluxing

Fluxing Sprayer

Red lighting source with Toshiba camera for Optional fidicious mark point checking.

Adopt Japan made flux sprayer with quality atomazation effect , it is suitable for various flux. For any flux with low or high solid content.

Red lighting source with Toshiba camera for Optional fidicious mark point checking.

Fluxing Drop jet flux valve

Optional with REA drop jet flux valve which made in Germany . Opt for flux with solid content lower than 5%.


Machine Features - Top preheating

Preheating time & heating ratio (%) can be set in software

Standard equipped with top preheater. The position of two group heaters can be adjusted manually. Also when PCB is small width less than 200mm, it's able to switch one group of heater, so to save energy.


Machine Features - Soldering

Optional with wave height calibration system:

X/Y/Z table will move solder pot to required position. Wave on and keep increase until meet the height probe.

Solder tank is made of Ti material

N2 direct heat up system, with close loop temperature control for N2. Meanwhile, with N2 pressure & flow monitoring in software. For many machines in the market, the N2 temperature is not controllable.

Panasonic servo motor & driver for wave controlling.


Maintenance

SCHEDULED MAINTENANCE

The Recommended Maintenance Schedule fot the machine is detailed below. It include Daily. Weekly and Monthly tasks which are simple to execute by an experienced engineer.

IMPORTANT NOTE: Where more than one Shift is worked per day,it is recommended that all Daily Scheduled Maintenance Tasks are implemented once per Shift. Also dependent upon machine usage and nozzle selection, some daily such as tinning the nozzle may have to be monitored periodically during production and undertaken when necessary.

Less maintenance:

Improved mechanical pump design, compare with other mechanical pump required clean solder bath every weekly ( 5days x 8hours/day = 40 hours) , our pump need to clean solder bath every month (5 days x 8 hours/day x 5 = 200 hours). It's 5 times than our competitors.


Standard configuration:

  1. Industrial PC ,monitor and control card.
  2. X/Y/Z servo motion platform.
  3. Seletive flux sprayer.
  4. Pressure flux tank.
  5. Top IR Preheating system.
  6. Selective solder pot with servo control system.
  7. Standard 5 solder nozzle (Dia 2.5, 3, 4, 5 mm).
  8. Roller conveyor with PCB stopper and clamper.

Optional configuration

Serial number Item Content
AVS--001 Fiducial mark recogntion function . Take picture of fiducial mark of PCB to position PCB with CCD.
AVS--002 Wave height calibration function Motion platform move to fixed wave height detecting pin to correct wave height .
AVS--003 Offline progarmming software For offline programming
AVH--001 Solder nozzle Standard nozzle or customzied nozzle
AVH--002 Jet valve G for Flux Germany made High precision jet valve achieve accurate spray .
AVH--003 Jet valve C for Flux Taiwan made High precision jet valve achieve accurate spray .
AVH--004 Spare solder pot Including wave motor , pump ,heater and heater of N2 , equipped with quick conntector which can realize quick exchange of solder pot .

Customer Reviews

This product has no reviews, please share your opinion of the product

Write a review
PRODUCT PRICING
Price:  $50,500.00